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Notes from the plant floor.

What we're learning about quality work, AI you can trust, and getting engineers back on the floor.

AI you can trustWhy AI Deserves the Same Scrutiny as a New GageRHRick Heilshorn · Oct 7, 2026 · 2 min readAI you can trustYour Gages Are Qualified. Is Your AI?RHRick Heilshorn · Sep 30, 2026 · 1 min readStrategyYour Newest Hire Isn't the ProblemRHRick Heilshorn · Sep 28, 2026 · 1 min readEventsWhat We Heard on the AIAG Show FloorRHRick Heilshorn · Sep 25, 2026 · 1 min readAI you can trustConsistency Means Nothing If It's Consistently WrongRHRick Heilshorn · Sep 23, 2026 · 1 min readEventsBring Your Last Rejection to Booth #240RHRick Heilshorn · Sep 21, 2026 · 1 min readAI you can trustTwo Engineers, Same Chatbot, Two Different AnswersRHRick Heilshorn · Sep 18, 2026 · 1 min readEventsWhat I'm Bringing to the AIAG Stage This YearRHRick Heilshorn · Sep 16, 2026 · 1 min readQuality workWhy Document Translation Is 60x Faster and Root Cause Isn'tRHRick Heilshorn · Sep 14, 2026 · 1 min readStrategyWhat Used to Take Days Now Takes HoursDDDanielle Dollar · Sep 11, 2026 · 1 min readAI you can trustIntroducing Reasoning R&R™RHRick Heilshorn · Sep 9, 2026 · 1 min readStrategyThe Mechanical Press Doesn't Care Who's Running ItDDDanielle Dollar · Sep 7, 2026 · 1 min readAI you can trustWhy Three Inspectors Can Disagree 63% of the TimeRHRick Heilshorn · Sep 4, 2026 · 1 min readQuality workIf You're Still Manually Reviewing Every Supplier 8D, Let's Talk.DDDanielle Dollar · Sep 4, 2026 · 1 min readAI you can trustHas Your AI Been Qualified?RHRick Heilshorn · Sep 3, 2026 · 1 min readAI you can trustEnterprise AI Security for Manufacturing: What 'Zero Retention' Actually MeansRHRick Heilshorn · Sep 2, 2026 · 1 min readAI you can trustConsistent Decisions Across Shifts, Plants, and Experience LevelsRHRick Heilshorn · Aug 28, 2026 · 1 min readStrategyWhat a Discovery Call With MAD-Ai Actually Looks LikeDDDanielle Dollar · Aug 26, 2026 · 1 min readStrategyThe Engineer Who Drops the Whole File In and Lets It CrunchRHRick Heilshorn · Aug 24, 2026 · 1 min readQuality workAS13100 Just Changed the Game for Aerospace SuppliersDDDanielle Dollar · Aug 21, 2026 · 1 min readAI you can trustThe Most Dangerous Thing About AI in Quality: Nobody Checks It AnymoreDDDanielle Dollar · Aug 19, 2026 · 1 min readStrategyWhere Is Your Team Losing the Most Time?RHRick Heilshorn · Aug 17, 2026 · 1 min readQuality workThe PFMEA-to-Control-Plan Gap That's Shipping DefectsRHRick Heilshorn · Aug 14, 2026 · 1 min readAI you can trustThe Variability Problem Nobody Is Talking About With AI in QualityRHRick Heilshorn · Aug 12, 2026 · 1 min readQuality workYour PFMEA Was Written for an Audit. That's the Problem.RHRick Heilshorn · Aug 10, 2026 · 1 min readStrategyWe'll Build Your Workflow Before the DemoRHRick Heilshorn · Aug 7, 2026 · 1 min readStrategyThe 100 Workflows Your QMS Doesn't ExecuteDDDanielle Dollar · Aug 5, 2026 · 1 min readStrategy$3–$7 Return for Every Dollar Spent. Here's Where It Comes From.DDDanielle Dollar · Aug 3, 2026 · 1 min readAI you can trustWhen IT Brings in Copilot as the AI Initiative for QualityDDDanielle Dollar · Jul 31, 2026 · 1 min readQuality workMost Supplier 8Ds Fail at Step 3. Here's Why.DDDanielle Dollar · Jul 29, 2026 · 1 min readQuality workWhat MAD-Ai Did With a Backlog of Warranty Claims, Step by StepRHRick Heilshorn · Jul 27, 2026 · 1 min readStrategyThe Difference Between a Quality Insight and a Quality DecisionRHRick Heilshorn · Jul 24, 2026 · 1 min readStrategyYour Quality Engineers Are in the Wrong RoomRHRick Heilshorn · Jul 22, 2026 · 1 min readStrategyYour QMS Is a Filing Cabinet. MAD-Ai Is the Execution Layer.DDDanielle Dollar · Jul 20, 2026 · 1 min readStrategy15x. 32x. 18x. 29x.RHRick Heilshorn · Jul 17, 2026 · 1 min readQuality workYou Closed the 8D. Did You Update the PFMEA?RHRick Heilshorn · Jul 15, 2026 · 1 min readAI you can trustGeneral AI Is Failing in Manufacturing. Here's Why.RHRick Heilshorn · Jul 13, 2026 · 2 min readQuality workHundreds of Warranty Claims. 97.5% Accuracy. Less Than 2% Flagged for Review.RHRick Heilshorn · Jul 10, 2026 · 2 min readStrategyYour Tribal Knowledge Is a Single Point of FailureRHRick Heilshorn · Jul 8, 2026 · 2 min readQuality workThe 8D Is a Diploma. ChatGPT Can Write You a Better One. That's Not the Point.RHRick Heilshorn · Jul 6, 2026 · 2 min readQuality workWhy 8D Work Still Takes Too LongRHRick Heilshorn · Jun 30, 2026 · 2 min readStrategyWhat Quality Engineers Actually Use AI ForRHRick Heilshorn · Jun 25, 2026 · 2 min readAI you can trustWhy Quality Teams Need More Than a ChatbotRHRick Heilshorn · Jun 23, 2026 · 2 min readStrategyThe Difference Between AI Assistance and AI ExecutionDDDanielle Dollar · Jun 21, 2026 · 2 min readQuality workThe Problem With Starting Every Quality Document From ScratchDDDanielle Dollar · Jun 17, 2026 · 1 min readStrategyMAD-Ai's Manufacturing Intelligence EcosystemRHRick Heilshorn · Jun 9, 2026 · 1 min readStrategyWhy Manufacturing Needs an Ecosystem, Not More AppsRHRick Heilshorn · Jun 4, 2026 · 2 min readQuality workWhy PFMEA Review Is Ready for AI-Driven ExecutionRHRick Heilshorn · May 25, 2026 · 1 min readQuality workHow Manufacturing Teams Can Reduce Rework in Quality DocumentationRHRick Heilshorn · May 20, 2026 · 1 min readEventsAIAG Quality Summit Speaker Rick HeilshornRHRick Heilshorn · May 14, 2026 · 1 min readStrategyIf Your AI Only Talks, It's Not Working Hard EnoughMMAD-Ai · From the archiveAI you can trustHow AI Can Improve Consistency in Customer-Facing Quality ResponsesMMAD-Ai · From the archiveQuality workWhy Supplier Responses Create So Much FrictionMMAD-Ai · From the archiveQuality workThe Hidden Work Behind Every Corrective ActionMMAD-Ai · From the archiveQuality workWhy 8D Work Still Takes Too LongMMAD-Ai · From the archiveStrategyWhat Quality Engineers Actually Use AI ForMMAD-Ai · From the archiveAI you can trustWhy Quality Teams Need More Than a ChatbotMMAD-Ai · From the archiveStrategyThe Difference Between AI Assistance and AI ExecutionMMAD-Ai · From the archiveStrategyAI Is Not a Project, and Treating It Like One Is Why Transformations StallMMAD-Ai · From the archiveStrategyIndustry 4.0 Execution: Moving From Data Collection to Autonomous Action With MAD-AiMMAD-Ai · From the archive

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